Tài liệu Shop manual máy xúc + đào JOHN DEERE MODEL JD410 _ Phần 2

Phần 2 gồm:

1:

HOW TO USE THIS MANUAL . iii

CHAPTER 1 INTRODUCTION 1-1

Section I General Information 1-1

Section II Equipment Description and Data 1-4

Section III Principles of Operation . 1-4

CHAPTER 2 MAINTENANCE INSTRUCTIONS . 2-1

Section I Repair Parts, Special Tools; Test, Measurement, and

Diagnostic Equipment (TMDE); and Support Equipment . 2-2

Section II Service Upon Receipt . 2-2

Section III Lubrication 2-5

CHAPTER 2 MAINTENANCE INSTRUCTIONS - CONTINUED

Section IV Organizational Preventive Maintenance Checks and

Services (PMCS) 2-6

Section V Organizational Troubleshooting 2-11

Section VI General Maintenance Instructions 2-137

Section VII Engine 2-145

Section VIII Clutch . 2-185

Section IX Fuel System . 2-201

Section X Exhaust System . 2-343

Section XI Cooling System 2-351

INDEX . Index-1

CHAPTER 2 MAINTENANCE INSTRUCTIONS - CONTINUED 2-435

Section XII Electrical System 2-435

Section XII Transmission 2-811

Section XIV Brakes 2-855

Section XV Wheels and Tracks 2-899

Section XVI Steering 2-927

Section XVII Frame, Towing Attachments, Drawbars, and

Articulation Systems . 2-993

Section XVIII Body, Cab, Hood, and Hull . 2-997

Section XIX Body, Chassis, and Hull Accessory Items 2-1179

INDEX . Index-1

CHAPTER 2 MAINTENANCE INSTRUCTIONS - CONTINUED 2-1189

Section XX Hydraulic and Fluid Systems 2-1189

Section XXI Gages, (Non-Electrical), Weighing and

Measuring Devices 2-1785

Section XXII Cranes, Shovels, And Earthmoving Equipment Components . 2-1795

Section XXIII Fire Fighting Equipment Components . 2-1851

Section XXIV Parts Peculiar . 2-1855

Section XXV Preparation for Storage or Shipment . 2-1897

APPENDIX A REFERENCES . A-1

APPENDIX B MAINTENANCE ALLOCATION CHARTS B-1

Section I Introduction B-1

Section II Maintenance Allocation Chart B-5

Section III Tools and Test Equipment Requirements B-34

Section IV Remarks . B-43

APPENDIX C EXPENDABLE SUPPLIES AND MATERIALS LIST C-1

Section 1 Introduction C-1

Section II Expendable Supplies and Materials List C-2

APPENDIX D ILLUSTRATED LIST OF MANUFACTURED ITEMS . D-1

APPENDIX E TORQUE LIMITS . E-1

INDEX Index-1

HOW TO

2:

Page

CHAPTER 2 MAINTENANCE INSTRUCTIONS - CONTINUED 2-435

Section XII Electrical System 2-435

Section XIII Transmission 2-811

Section XIV Brakes 2-855

Section XV Wheels and Tracks 2-899

Section XVI Steering 2-927

Section XVII Frame, Towing Attachments, Drawbars, and

Articulation Systems 2-993

Section XVIII Body, Cab, Hood, and Hull . 2-997

Section XIX Body, Chassis, and Hull Accessory Items 2-1179

INDEX Index-1

*

Ac Generator Mounting Brackets .2-444 Numbers 235786 thru 235999

Ac Generator Pulley .2-448 Only) 2-732

Batteries .2-692 Ignition Lock Switch and Key . 2-565

Battery Connector Cable 2-704 Indicator Lights . 2-550

Battery Ground Cable .2-696 Light Switch 2-589

Battery Starter Cable 2-710 Main and Front Light Wiring

Battery Tray 2-719 Harness . 2-774

Brake Light Pressure Switches 2-476 Parking Brake Horn Relay

Cigar Lighter .2-619 (Serial Numbers 319995 thru

Cigar Lighter Ground Wire 342573 Only) . 2-489

Assembly (Serial Numbers 235786 Parking Brake Horn-to-Relay Lead

thru 235999 Only) 2-532 (Serial Numbers 319995 thru

Cigar Lighter Ground Wire 342573 Only) . 2-505

Assembly (Serial Numbers 319995 Parking Brake Warning Light

thru 342573 Only) 2-536 (Serial Numbers 319995 thru

Cigar Lighter Lead Wire Assembly 342573 Only) . 2-489

(Serial Numbers 235786 thru Parking Brake Warning Light Ground

235999 Only) .2-528 Wire (Serial Numbers 319995 thru

Circuit Breakers 2-516 342573 Only) . 2-500

Combination Tail and Parking Brake Warning Switch

Floodlights .2-638 (Serial Numbers 319995 thru

Combination Tail and Stoplight 342573 Only) . 2-482

Leads (Serial Numbers 31995 Parking Brake Wiring Harness

thru 342573 Only) 2-762 (Serial Numbers 319995 thru

Combination Tail and Stoplight 342573 Only) . 2-494

Plug and Wire Assemblies 2-746 Plexiglass Dash Cover . 2-576

Combination Tail and Rear Light Wiring Harnesses . 2-738

Stoplights .2-633 Reverse Warning Alarm . 2-682

Cowl Wiring Harness 2-559 Reverse Warning Alarm Ground

Dash .2-579 Wire Assembly 2-688

Dash Light 2-554 Reverse Warning Alarm Sensitive

Electric Horn and Bracket .2-668 Switch and Fitting 2-677

Electrical System Diagram Starter 2-460

(Schematic) (Serial Numbers Starter Neutral Safety Switch . 2-471

235786 thru 235999 Only) .2-807 Starter Switch . 2-571

Electrical System Diagram Stoplight Wiring Harness . 2-752

(Schematic) Serial Numbers Time Total Meter and Lead 2-510

319995 thru 342573 Only) .2-809 Turn Signal Switch . 2-594

Engine Oil Pressure Switch 2-468 Turn Signal Switch In-Line Fuse 2-602

Engine Starting Aid Solenoid Voltage Regulator 2-452

Lead 2-609 Warning Alarm Wiring Harness . 2-724

Engine Starting Aid Solenoid Warning Light Flasher and

Switch 2-604 Bracket 2-657

ENGINE WATER TEMP. Indicator 2-545 Warning Light Leads 2-766

Front Lights .2-648 Warning Lights . 2-626

Fuel Level Gage .2-539

Fuel Gage Sender 2-662

Horn Switch 2-672

3:

CHAPTER 2 MAINTENANCE INSTRUCTIONS - CONTINUED . 2-1189

Section XX. Hydraulic and Fluid Systems . 2-1189

Section XXI. Gages, (Non-Electrical), Weighing and Measuring Devices . 2-1785

Section XXII. Cranes, Shovels, and Earthmoving Equipment Components . 2-1795

Section XXIII. Fire Fighting Equipment Components . 2-1851

Section XXIV. Parts Peculiar 2-1855

Section XXV. Preparation for Storage or Shipment 2-1897

APPENDIX A REFERENCES A-1

APPENDIX B MAINTENANCE ALLOCATION CHART B-1

Section I. Introduction . B-1

Section II. Maintenance Allocation Chart . B-4

Section III. Tools and Test Equipment Requirements . B-23

Section IV. Remarks . B-25

APPENDIX C EXPENDABLE SUPPLIES AND MATERIALS LIST . C-1

Section I. Introduction . C-1

Section II. Expendable Supplies and Materials List . C-2

APPENDIX D ILLUSTRATED LIST OF MANUFACTURED ITEMS D-1

APPENDIX E TORQUE LIMITS E-1

INDEX . Index-1

Backhoe Bucket Cylinder 2-1726

Backhoe Control Valve 2-1260

Backhoe Control Valve Levers and

Linkage (Serial Numbers 235786

thru 235999 Only) . 2-1302

Backhoe Control Valve Levers and

Linkage (Serial Numbers 319995

thru 342573 Only) . 2-1314

Backhoe Control Valve-to-Backhoe

Stabilizer Cylinder Oil Lines . 2-1622

Backhoe Control Valve-to-Backhoe

Swing Cylinder Oil Lines 2-1636

Backhoe Control Valve-to-Jaw

Direct Linear Valve Oil Line

(Serial Numbers 319995 thru

342573 Only) 2-1412

Backhoe Control Valve-to-Manifold

Block Oil lines 2-1558

Backhoe Control Valve-to-Manifold

Oil Lines (Serial Numbers 235786

thru 235999 Only) . 2-1429

Backhoe Crowd Cylinder . 2-1740

Backhoe Stabilizer Cylinders . 2-1752

Backhoe Swing Cylinders 2-1708

Boom-to-Backhoe Control Valve

Hydraulic Impactor Return Oil Line

(Serial Numbers 319995 thru

342573 Only) 2-1489

Boom-to-Bucket Cylinder Oil Lines

(Serial Numbers 235786 thru

235999 Only) 2-1598

Boom-to-Bucket Cylinder Oil Lines

(Serial Numbers 319995 thru

342573 Only) 2-1608

Boom-to-Jaw Cylinder Oil Hose Oil

Lines (Serial Numbers 235786 thru

235999 Only) 2-1532

Boom-to-Jaw Cylinder Oil Hose Oil

Lines (Serial Numbers 319995 thru

342573 Only) 2-1538

Boom-to-Manifold Hydraulic Impactor

Return Oil Line (Serial Numbers

235786 thru 235999 Only) 2-1483

Clutch Control Valve-to-Hydraulic

Pump Inlet Oil Line . 2-1352

Hydraulic Accumulator Charging . 2-1194

Hydraulic Earth Drill Bleed Oil

Line . 2-1550

Hydraulic Impactor Flow

Regulator 2-1237

Page

Hydraulic Impactor Flow Regulatorto-

Boom Oil Line (Serial Numbers

235786 thru 235999 Only) 2-1499

Hydraulic Impactor Flow Regulatorto-

Boom Oil Line (Serial Numbers

319995 thru 342573 Only) 2-1505

Hydraulic Impactor Valve . 2-1228

Hydraulic Oil Cooler-to-Clutch

Control Valve Oil Line . 2-1361

Hydraulic Oil Filter 2-1698

Hydraulic Oil Filter Relief

Valve . 2-1217

Hydraulic Oil Filter Relief Valveto-

Clutch Control Valve Adapter

Oil Line 2-1346

Hydraulic Pump Pressure Line Teeto-

Hydraulic Accumulator Oil

Line . 2-1384

Hydraulic Pump-to-Hydraulic Oil

Cooler Hose (Serial Numbers

319995 thru 342573 Only) 2-1338

Hydraulic Pump-to-Hydraulic Oil

Cooler Oil Line (Serial Numbers

235786 thru 235999 Only) 2-1342

Hydraulic Pump-to-Pressure

Control Valve Oil Line . 2-1375

Hydraulic Pump-to-Speed Gear

Assembly (Reverser) Seal Drain

Line . 2-1369

Hydraulic System Diagram (Serial

Numbers 235786 thru 235999

Only) . 2-1779

Hydraulic System Diagram (Serial

Numbers 319995 thru 342573

Only) . 2-1782

Hydraulic System Pressure

Release . 2-1191

Jaw Control (Direct Linear) Valve

Bracket 2-1298

Jaw Control (Direct Linear) Valve

Linkage . 2-1294

Jaw Control (Direct Linear) Valveto-

Manifold Block Oil Lines . 2-1513

Jaw Control (Direct Linear) Valve

Tubes and Fittings 2-1391

Jaw Control Valve (Serial Numbers

235786 thru 235999 Only) 2-1242

Jaw Cylinder . 2-1703

Jaw Cylinder Oil Hoses 2-1544

HYDRAULIC AND FLUID SYSTEMS - CONTINUED

Page

Jaw Direct Linear Valve (Serial

Numbers 319995 thru 342573

Only) . 2-1250

Jaw Direct Linear Valve-to-

Backhoe Control Valve Oil Line

(Serial Numbers 319995 thru

342573 Only) 2-1436

Jaw Direct Linear Valve-to-

Hydraulic Impactor Valve Oil Line

(Serial Numbers 319995 thru

342573 Only) 2-1421

Jaw Direct Linear Valve-to-

Hydraulic Oil filter Relief Valve

Oil Line (Serial Numbers 319995

thru 342573 Only) . 2-1464

Loader Boom Cylinders . 2-1770

Loader Bucket Cylinders . 2-1760

Loader Control Valve . 2-1285

Loader Control Valve Handle and

Linkage 2-1324

Loader Control Valve Mounting

Bracket . 2-1282

Loader Control Valve-to-Hydraulic

Oil Filter Relief Valve Oil

Line . 2-1653

Loader Control Valve-to-Loader

Boom Cylinder Head End Oil

Lines . 2-1679

Loader Control Valve-to-Loader

Boom Cylinder Rod End Oil Lines 2-1688

Loader Control Valve-to-Loader

Bucket Cylinder Head End Oil

Lines . 2-1661

Loader Control Valve-to-Loader

Bucket Cylinder Rod End Oil

Lines . 2-1670

Manifold Block . 2-1270

Manifold Block-to-Boom Bucket

Cylinder Oil Lines . 2-1590

Manifold Block-to-Boom Jaw Control

Oil Hoses (Serial Numbers 235786

thru 235999 Only) . 2-1522

Page

Manifold Block-to-Boom Jaw Control

Oil Tubes (Serial Numbers 319995

thru 342573 Only) . 2-1526

Manifold Block-to-Crowd Cylinder

Oil Lines (Serial Numbers 235786

thru 235999 Only 2-1570

Manifold Block-to-Crowd Cylinder

Oil Lines (Serial Numbers 319995

thru 342573 Only) . 2-1578

Manifold Block-to-Head End Boom

Cylinder Oil Line 2-1565

Manifold-to-Hydraulic Oil Filter

Relief Valve Oil Line (Serial

Numbers 235786 thru 235999

Only) . 2-1450

Manifold-to-Hydraulic Impactor

Valve Oil Line (Serial Numbers

235786 thru 235999 Only) 2-1440

Manifold-to-Jaw Control Valve Oil

Lines (Serial Numbers 235786 thru

235999 Only) 2-1456

Pressure Control Valve 2-1200

Pressure Control Valve-to-Jaw

Direct Linear Valve Oil Line

(Serial Numbers 319995 thru

342573 Only) 2-1405

Pressure Control Valve-to-Loader

Control Valve Oil Line . 2-1647

Pressure Control Valve-to-Manifold

Oil Line (Serial Numbers 235786

thru 235999 Only) . 2-1400

Pump Stroke Control Valve Filter

Element . 2-1196

Quick Coupler-to-Boom Oil Lines

(Serial Numbers 235786 thru 235999

Only) . 2-1472

Quick Coupler-to-Boom Oil Lines

(Serial Numbers 319995 thru

342573 Only) 2-1477